Introduction: Transforming Traditional Dairy with Food Technology
In the evolving landscape of food processing and dairy manufacturing, convenience and safety have become key drivers of innovation. For food consultants and dairy processors, the demand for ready-to-eat (RTE) traditional dairy products presents new opportunities. According to a Confederation of Indian Industry report, India's RTE food segment is growing at an annual rate of 20%, indicating a major shift toward value-added dairy.
Khoa Powder: Process Innovation for Dairy Value Addition
For food manufacturing consultants, khoa powder represents a strategic opportunity. Multiple techniques—grating and vacuum drying, fluid bed drying, and drum drying—have been developed for commercial production. Large-scale production uses spray drying of heat-treated, concentrated buffalo milk with controlled fat and SNF content, ensuring a typical cooked flavor and improved shelf-life.
Key Highlights:
- Suitable for industrial automation in dairy processing.
- Enables GMP-compliant packaging and extended storage.
Rasogolla Mix Powder: Simplifying Traditional Sweets
The ultrafiltration technique enables the production of high-quality Rasogolla mix powder. Skimmed cow milk is concentrated and diafiltered to replicate chhana composition. This retentate is spray-dried and enhanced with additives for flavor and texture. Final preparation involves hydration, ball formation, and multi-stage sugar syrup cooking—ensuring a consistent traditional taste.
Ideal for:
- Food consultancy services supporting Indian sweet manufacturers.
- Standardized production lines for festive and daily markets.
Instant Kheer Mix: Quick-Serve Dessert from a Traditional Recipe
Instant Kheer mix is made from spray-dried milk concentrate, partially pre-gelatinized rice flour, and sugar, followed by fluid bed drying. The mix ensures fast reconstitution and is stored in metalized polyester laminates, maintaining quality for up to 6 months.
Consultant Insight:
- Food industry consultants can leverage this innovation to modernize traditional product lines.
- Suitable for exports and urban retail segments.
Instant Kulfi Mix: Frozen Dessert Made Easy
A well-balanced blend of milk fat, MSNF, sugar, and isabgol husk, this mix undergoes homogenization, tubular heat treatment, and spray drying. The final mix is shelf-stable and reconstitutes quickly into hygienic, high-quality Kulfi.
Benefits:
- 7–10 month shelf-life with BHA and nitrogen flushing.
- Cost-effective, consistent, and ideal for frozen dairy businesses.
Ready-to-Reconstitute Rasmalai Mix
This mix includes a syrup mix powder and dehydrated patties. Made from sweetened milk solids, WMP, sugar, and saffron, the components are dried and packed in multilayer plastic. The patties are heat-treated and dried to ensure long-term stability.
Application:
- A convenient solution for traditional sweet production units.
- Valuable for consultancy for food industry offering mechanization services.
Ready-to-Reconstitute Basundi Mix
Combining osmo-air drying and spray drying, this mix features WMP, PWP, sugar, and SMS. The process includes standardization, coagulation, and drying to form flakes, which are individually packed for extended shelf life and easy reconstitution.
Industry Relevance:
- Supports food technology consulting focused on traditional dessert commercialization.
- Ideal for packaged dairy product lines.
Conclusion
Traditional Indian dairy products, often rooted in manual and energy-intensive methods, now have scalable alternatives thanks to innovations from institutes like NDRI. Food business consultants, engineers, and manufacturers can modernize these legacy recipes through automation, standardization, and efficient drying technologies. This shift ensures higher product safety, shelf life, and consumer reach.
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