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100KLPD Dairy and 1000KLPD Beverage Factory
Robustrade DMCC | Jul, 2024 to On Going
Opportunity
The greenfield project aims to establish a large-scale dairy and beverage production facility in Conakry, Guinea, where there are currently few companies in this sector. The factory is to be designed with a capacity of 100 KLPD for dairy products and 1000 KLPD for beverages, the facility will play a vital role in meeting local demand, addressing the region's need for high-quality dairy and beverage products. The PMG team brings extensive expertise to the project, fully understanding the unique requirements. The design will be to accommodate the process lines with the flexibility to adjust production between dairy and beverage products based on demand, ensuring adaptability and efficiency for future operations.
Solution
As an on-going project, PMG shall create a master plan that integrates the latest process technologies and custom solutions to meet the production demands. Key responsibilities will include, developing core engineering documentation, such as Process Design, plant layouts, elevations, and utility distribution plans, with a focus on operational flexibility. For utilities, designing core utility systems like water treatment, refrigeration, and effluent treatment to support maximum operational capacity. In masterplan, strategically placing production units for optimal logistics, utility access, and compliance with stringent safety standards. For all equipment procurement- providing support by developing User Requirement Specification (URS), Soliciting offers from vendors, and Techno-commercial comparison and aligning project phases with budgetary and timeline requirements to ensure cost-effective scalability.
Outcome
With PMG’s expertise and understanding, the Conakry facility shall meet the needs of the surrounding region with a robust, adaptable infrastructure capable of producing both dairy and beverage products. The planned master layout will allow seamless, phased expansion, with regular updates, structured reports, and cost projections presented to maintain alignment with the client’s and investors’ goals. PMG’s commitment to hygienic design, safety, and flexibility will support the project’s long-term success, creating a sustainable foundation that shall support with Conakry’s growth needs while setting a new standard for dairy and beverage production in the region.
Project Highlights
Flexible design for dual product lines
Adaptable facility to meet local demand
Master plan for phased expansion
Robust infrastructure for both product lines
Strategic production unit placement
Key Challenges
Design to accommodate no cold chain for transport
Remote location complicates logistics
Remote site requires extensive planning
Stringent project closure requirements
Managing project delays due to distance
Basic Design
₹200 Cr
Detail Engineering
₹200 Cr
Procurement and Contracting
₹200 Cr
Project Management
₹200 Cr
Construction Supervision
₹200 Cr
Production per day
1100 TPD
Services Provided
Electrical & Power Engineering
Needs Assessment & Validation
Vendor Capability Evaluation
Concept Design & Facility Planning
Competitive Bid Management
Technical & Commercial Offer Evaluation
Contract Structuring and Risk Allocation
Invoice Verification & Dispute Resolution
Contract Documentation & Compliance
Cross-Disciplinary Project Coordination
Safety & Compliance Management
Stakeholder Engagement & Alignment
Real-Time Progress Reporting
End-to-End Construction Management
Quantification & Billing Certification
Workforce Planning and Coordination
Energy-Efficient & Sustainability
Process & Equipment Engineering
Purchase Order Management
Risk Identification & Mitigation
Site Supervision & Execution Oversight
Quality Planning and Assurance
Scope Definition and Change Control
Timeline Planning and Monitoring
Budget Planning and Cost Control
Instrumentation Engineering
Automation & Control Design
Utilities & Services Engineering
Building and Civil Engineering
Design Validation & QA
3D Plant Modeling & Design
Operator-Friendly Design
Communication Flow Coordination
Procurement & Contract Management