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Project

Biscuit, Finger Snacks, Noodles, Chips and Aata Manufacturing

Opportunity

The project involved establishing a greenfield facility for manufacturing Biscuits, Finger snacks, Noodles, Chips, and Atta. ITC aimed to construct the factory with a strong focus on food safety and hygienic engineering standards. Having previously encountered challenges with inconsistent food safety considerations in design implementations, ITC brought in PMG to add value through a comprehensive review of the designs and drawings developed by various onboarded contractors for civil, electrical, mechanical, HVAC, and other works.

Solution

PMG delivered critical expertise in hygienic engineering by conducting an in-depth review of all design and construction aspects to align the project with stringent food safety standards. This process began with a thorough identifying both oversights and overdesigns/under designs in existing design considerations and providing valuable engineering input to achieve the most efficient and compliant design. PMG’s recommendations included precise modifications to drawings, design specifications, and material selections to balance cost-efficiency with optimal hygiene and safety requirements. The scope of PMG’s involvement encompassed civil works, HVAC systems, pre-engineered building (PEB) frameworks, master planning, and the design of internal and external piping systems. PMG’s master planning phase laid the groundwork for accurate budgeting, allowing ITC to allocate resources effectively from the outset. During the detailed engineering phase, PMG reviewed all Good for Construction (GFC) drawings, ensuring accuracy and reissuing updated versions to support seamless site execution. Navigating the challenge of multiple stakeholders, PMG worked collaboratively with ITC’s design consultants, often leading discussions and providing evidence-based insights to gain consensus on the required modifications. This effort enabled the integration of PMG’s input across the design teams, ensuring that the majority of the hygienic and food safety enhancements were successfully implemented in the final designs.

Outcome

As the project progresses, construction activities are now underway, marking significant milestones toward establishing a fully functional, hygienic food manufacturing facility. PMG’s proactive involvement from the design phase through to construction has enabled ITC to embed robust food safety and hygienic engineering standards into the foundation of the facility. The design modifications provided by PMG have not only ensured regulatory compliance but have also brought about strategic cost optimizations by reducing overdesigns and enhancing material specifications where needed. The initial phases of construction reflect the alignment of all stakeholders toward the shared goal of creating a model facility that prioritizes both safety and efficiency. As the project advances, PMG’s commitment to maintaining high standards continues to be instrumental in meeting ITC’s vision for a state-of-the-art, hygienic manufacturing plant.

Project Highlights

Proactive risk mitigation in design phase

Value engineering for Cost Optimized

Enhanced hygienic design across all areas

Optimized building height

Effective multi-stakeholder collaboration

Key Challenges

Addressing overdesign without compromising standards

Aligning multiple consultants on Food Safety goals

Managing design feedback loops efficiently

Ensuring consistent food safety adherence

Work within allocated Project budget

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Location

Lucknow, Uttar Pradesh, India

Client

ITC Foods Limited

Project Value DESIGNED

$11494252.00

FOOD PRODUCTION

100 Ton / Day

Project Status

In-Progress

Services Provided

Cost-Effective Design Optimization

Media Mentions

ITC unit at Sandila

UP attracts investment of over Rs 5000 cr in food processing sector