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30 TPD Milk Powder Factory: Upgradation for Food Safety Compliance
Tasty Dairy Specialities Ltd. | Nov, 2020 to Jan, 2021
Opportunity
Solution
Outcome
Project Highlights
1. Develop engineering documentation and design to upgrade existing plant to comply to requirements of Nestle
Mondelez
and similar companies for Wet Mix quality SMP – add capability for Bulk Institutional Supply to such companies: o Basic Design Documents (existing and proposed)  Process Block Diagram/ Flow Sheet for all process equipment  P&ID of various sections  Layout and Elevation (Building and Equipment)  Zoning Layout
Zoning Barriers
Man Material movement layout  Lighting
Flooring
Doors
Clean Rooms o Design of New Infrastructure (must for compliance)  AHU Units for Gulab Jamun
New Dryer
Sifter Area  Pasteurizer and CIP Upgradation with SCADA and Data Logging  Civil Building Repairs
Doors
Windows
PUF Panel
Flooring
Coving
Lighting
Drainage
Painting
Building Ventilation
and other works needed for Nestle/ Mondelez compliance  Replacement of existing non-compliant infrastructure
if any  Quality Assurance and Quality Control Systems and Procedures o Review of Layout drawings of new paneer
cheese
ice cream projects for any inputs and recommendations to achieve correct Zoning and GMP aspects 2. Support in procurement works o Quantify the scope of work and cost – material and services into User Requirement Specifications (URS)
separate for each work scope o Solicit suitable Vendor Offers (2 each) for each procurement
and develop Techno-commercial Comparison (TCC) with recommendations 3. Training to Factory Team o Training on food safety o Training on Hygienic engineering o Training on automation (from operational point of view)
Key Challenges
Construction Supervision
₹5 Cr
Production per day
30 TPD
Services Provided