30 TPD Milk Powder Factory: Upgradation for Food Safety Compliance
THE BRIEF
30 TPD Milk Powder : Upgradation for Food Safety Compliance factory. Designed, procured & construction-supervised by PMG Engineering.
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1. Develop engineering documentation and design to upgrade existing plant to comply to requirements of Nestle
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Mondelez
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and similar companies for Wet Mix quality SMP – add capability for Bulk Institutional Supply to such companies:
o Basic Design Documents (existing and proposed)
Process Block Diagram/ Flow Sheet for all process equipment
P&ID of various sections
Layout and Elevation (Building and Equipment)
Zoning Layout
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Zoning Barriers
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Man Material movement layout
Lighting
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Flooring
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Doors
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Clean Rooms
o Design of New Infrastructure (must for compliance)
AHU Units for Gulab Jamun
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New Dryer
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Sifter Area
Pasteurizer and CIP Upgradation with SCADA and Data Logging
Civil Building Repairs
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Doors
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Windows
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PUF Panel
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Flooring
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Coving
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Lighting
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Drainage
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Painting
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Building Ventilation
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and other works needed for Nestle/ Mondelez compliance
Replacement of existing non-compliant infrastructure
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if any
Quality Assurance and Quality Control Systems and Procedures
o Review of Layout drawings of new paneer
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cheese
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ice cream projects for any inputs and recommendations to achieve correct Zoning and GMP aspects
2. Support in procurement works
o Quantify the scope of work and cost – material and services into User Requirement Specifications (URS)
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separate for each work scope
o Solicit suitable Vendor Offers (2 each) for each procurement
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and develop Techno-commercial Comparison (TCC) with recommendations
3. Training to Factory Team
o Training on food safety
o Training on Hygienic engineering
o Training on automation (from operational point of view)
KEY CHALLENGES
Plant shutdown window optimisation
Retrofit of legacy assets with new technology
Compatibility with existing automation and SCADA
Multi-discipline coordination across process
MEP
automation and civil
FAQ
What did PMG deliver on this project?
PMG provided Procurement and Contracting, Project Management, Factory Assessments, and Engineering Design for an upgradation 30 TPD Milk Powder Factory: Upgradation for Food Safety Compliance at Tasty Dairy Specialities Ltd.'s facility in Kanpur, Uttar Pradesh, India.
When was this project executed?
PMG executed this project between November 2020 and January 2021, spanning approximately 2 months from kick-off to handover.
What is the capacity scope of this project?
The scope covers 30 TPD Milk Powder : Upgradation for Food Safety Compliance.