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Packaging of Concentrated Milk Products: Materials, Methods, and Machinery
Packaging of Concentrated Milk Products: Materials, Methods, and Machinery

Introduction to Concentrated Milk Products


Concentrated milk products are processed through evaporation or condensation, making them denser, more nutrient-rich, and longer-lasting than fresh milk. These include:


  • Condensed Milk
  • Evaporated Milk
  • Milk Powder
  • Khoa (Mawa)


Used widely in cooking, baking, confectionery, and sweet manufacturing, these products require packaging that:


  • Prevents spoilage
  • Extends shelf life
  • Preserves flavor, texture, and nutritional quality

Food manufacturing consultants recommend concentrated milk packaging systems that ensure aseptic integrity and operational efficiency.


Characteristics of Concentrated Milk Products



Factors Affecting Packaging Material Selection


  • Shelf life expectations
  • Barrier properties (moisture, light, gas)
  • Storage conditions (ambient or refrigerated)
  • Filling temperature (up to ~15.5°C)
  • Compatibility with automation


Common Packaging Types and Materials



Packaging Machines for Concentrated Milk Products


Barrel/Drum Filling Machine

  • Semi or fully automatic
  • Designed for bulk storage
  • Ensures uniform filling and product integrity


Can Filling Machine

  • Used for both free-flowing and viscous products
  • Equipped with:
  • Hopper
  • Auger or piston filler
  • Control panel and sensors
  • Compatible with different can sizes and powdered or liquid products


Innovation: Aseptic Tetra Pak Technology


Aseptic packaging is now the industry gold standard for retail packs of condensed and evaporated milk. Features include:

  • Multi-layer protection (PET/LLDPE/Aluminum/Board)
  • Prevents light, oxygen, and microbial ingress
  • Allows ambient storage up to 6–12 months
  • Commonly used by brands like Nestlé, Turm, Amul


Food technology consulting teams help implement aseptic lines that meet HACCP, FSSAI, and Codex standards.


Filling & Storage Guidelines

  • Filling Temperature: ~15.5°C for bulk products
  • Storage Conditions:
  • Ambient for sealed cans/tetra packs
  • Refrigerated or frozen for khoa and high-moisture products


Conclusion: Smarter Packaging for Concentrated Dairy Products


With growing demand for shelf-stable and exportable dairy ingredients, packaging of concentrated milk products must be:


  • Food-grade and tamper-proof
  • Compatible with automation
  • Eco-conscious and cost-effective


Whether you are handling sweetened condensed milk, khoa, or milk powder, consulting a food industry consultant ensures:

  • Optimized material selection
  • Packaging line design and integration
  • Product safety, compliance, and shelf appeal


PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering Packaging of Concentrated Milk Product Builds World Class Food factories Build World Class Food factories 1 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering CONTENTS 1 Introduction 1.1 1.2 Characteristics of concentrated milk Type of concentrated milk products Factors Affecting Selection Of Packaging Material Kinds of Packaging Material Packaging Machine Innovation In Packaging Material References About PMG Engineering 2 3 4 5 6 X Builds World Class Food factories Build World Class Food factories 2 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 1. Introduction ▪ Concentrated milk products are processed dairy items ▪ It includes processing such as: ‒ Evaporation and ‒ Condensation ▪ Commonly used in Cooking, baking and confectionary, as it : ‒ Boost flavor ‒ Add richness and creaminess to various recipes because of their small storage, ‒ Ability to retain nutrients, and ‒ Wide range culinary of applications. Build World Class Food factories 3 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 1. Introduction ▪ They are typically packaged in airtight, sterilized cans or tubes to ensure prolonged shelf life as it require longer shelf life. ▪ The convenient and packaging maintains integrity. compact product Build World Class Food factories 4 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 1. Introduction 1.1. Characteristics of concentrated milk Thicker consistency Higher milk solids (30-45%) Intensified flavor (Caramelization & Maillard reaction) Build World Class Food factories 5 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 1. Introduction 1.2. Type of Concentrated Milk Products Condensed Milk Product Evaporated Milk Product Processing involves 3 steps: ✓ Heating with evaporation under vacuum condition ✓ Concentration to ~30- 40%TSS ✓ Sweeting with added lactose crystal/sucrose ✓ Moisture content: 60- 70% ✓ Heated at low pressure (partial vacuum) ✓ Free water evaporated into vapour at below boiling point of milk ✓ Operational temperature: 43–60°C ✓ ~70% moisture content Build World Class Food factories 6 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering Other derivatives of concentrated milk products Khoa Dried milk powder • Further heating of evaporated milk till 1/3 consistency results khoa as a product • TSS: 65% • Usage: sweets production • Processing involves 3 steps: • Evaporation • Drying generally via spray drier • Moisture content: ~ 2-3% Build World Class Food factories 7 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 2. Factors Affecting Selection of Packaging Material Barrier Properties: moisture and oxygen barrier Light Protection: As product is light sensitive to Seal Integrity: To maintain the product's freshness and shelf life. Durability: Enough to withstand transportation and handling Cost-Effectiveness: To ensure economic viability Adaptability: Resistance to corrosion or reactions with the product Printability & Consumer Convenience Build World Class Food factories 8 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 3. Kinds of Packaging Material Barrel Drum MOC: Wood or metal Size: 100-300 Kg or more Lining: wax or polythene liners (internally) Filling Temp. ~15.5°C MOC: Metal (EX: Tin, Steel drum containers) Size: 50-250 Kg Lining: Same as for barrel Filling Temp. ~15.5°C. Metal cans Metal type: plain tin, steel coated tin Lining: With or without lacquering Size range: 0.2 – 5 Kg Plastic bottles MOC: PET & HDPE Size: 250 mL to 1000 mL Glass bottles MOC: Glass Size: 250 mL to 1000 mL Build World Class Food factories 9 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 4. Packaging Machine 1. Barrel/ drum filling machine • Designed to fill drums and barrels • Used for variety of food product with aim of storage for longer duration. • Can be semi-automatic or fully automatic machine Benefits: ‒ Increase production efficiency, ‒ Reduce waste, and ‒ Ensure accurate filling Build World Class Food factories 10 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 4. Packaging Machine 2. Can filling machine • Essential in filling a wide variety of both free-flowing and non-free-flowing powdered or granulated products. • Assures the smooth procedure for various sizes and shapes of packaging cans Basic parts: ‒ Hopper ‒ Auger Filling Head ‒ Control Panel ‒ Sensor ‒ Weigher/Measuring Cup Build World Class Food factories 11 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 5. Innovation In Packaging Material Aseptic tetra-packs ✓ These types of packs used to pack evaporated milk in today’s trends, and currently marketed by brands such as Nestle and Turm etc. ✓ Packaging done in aseptic environment (by keeping out the microorganism) ✓ 6 different types of layer are used with inner lining of LLDPE/PET layer PET Cellu- lose PET Al PET PET Build World Class Food factories 12 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 6. References • Ramonaityte D. T. (2001) Copper, zinc, tin and lead in canned evaporated milk, produced in Lithuania: the initial content and its change at storage. Food Additives 31–37. Contaminants, https://doi.org/10.1080/02652030010008805 and (1) 18 • Adams I.U., Happiness I.U. (2010) Estimation of toxic metals in canned milk products from unlaquered tin plate cans. Journal of American Science, 6 (5) 173- 178. (Tonnes, M. (2000). Packaging of milk and dairy products. Economic Survey, 1, 81.)) • • Evaporated Milk 340 G / 319 Ml - New Tetra Pack Evaporated Milk PNG Image | Transparent PNG Free Download on SeekPNG • https://l1nk.dev/6qTTL • Layer arrangement in the Tetra Pak packaging. | Download Scientific Diagram (researchgate.net) Build World Class Food factories 13 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering Our Clients Competent People. Smarter Work Systems. Exceptional Customer Interactions. Build World Class Food factories # We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients

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