Tech-Knowledge September 2023 Issue 37

www.pmg.engineering Vol .02-Issue .37-September 2023 TECH-KNOWLEDGE The Official PMG Engineering Newsletter FOOD & BEVERAGE INDUSTRY ENGINEERING & DESIGN SCIENCE & TECHNOLOGY A PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .02-Issue .37-September 2023 CONTENTS 1. WHITE PAPER A. Designing Parameters for Animal Feed Industry B. Advancement in Packaging Technology 2. INDUSTRY BUZZ Latest Food Industry News Updates 3. WEEKS HIGHLIGHT A Look Into The Main Events Of The Week 2-5 6-7 8 4. DID YOU KNOW? Fascinating Food Facts To Expand Knowledge 09-13 PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .02-Issue .37-September 2023 DESIGNING PARAMETERS FOR ANIMAL FEED INDUSTRY Introduction of of products ‘industrial’, Animal feeds plays a significant role in food processing industry as it promotes the economic production origin animal in the throughout the world. Feeds, available variants of ‘blended’ or ‘compound’ are used to grow or maintain animals for food, fiber, and other products under a wide range of farming conditions. There are around 8000 feed manufacturing plants across the globe which have capability of producing more than 620 in million annual turnover of around US$85 billion. tones products annually, ‘formula’, resulting Animal Feed- Definition and its Types Feed is defined by Codex Alimentarius Commission as “any single or multiple materials, whether processed, semi-processed or is intended to be fed directly to food producing animals.” These can be classified four extensive categories which are described below: raw, which into 1.Feed additives: These are chemically well- defined substances which are added to the diet to function, whether nutritional exert a specific (binders, etc.), technological (vitamins, etc.), sensorial zootechnical (enzymes, etc.). In several countries these feed additives authorization procedure based on a risk assessment and are often subject to restrictions in terms of dosage or target species. (flavorings, subject etc.) are an or to 2.Premixes: These are uniform mixtures of micro- ingredients and feed additives on a carrier to facilitate their even distribution in a larger mix. Premixes are often dedicated to a given target species. 3.Feed Ingredients / Materials: These are feed from vegetable, animal, or mineral origin, which can be classified in four main categories: a. Forages: It includes grass, silages, and straw. b. Unprocessed feed materials: It includes food crops such as peas or feed wheat or the surplus of food crops. c. By-products of the food, drinks, and biofuel processing industries: It includes bran, beet pulp, rapeseed meal, distiller’s grains, soya meal, fish trimmings, etc. or former foodstuffs (surplus of bread). d. Minerals: It includes minerals such as such as phosphates, limestone, etc. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION READ MORE.... Vol .02-Issue .37-September 2023 PLATE HEAT EXCHANGER 4.Compound Feed: A compound feed is a mixture of several feed materials, which may or may not contain feed additives. These are manufactured to meet specifications prepared by specialists in animal nutrition providing the required nutritional needs according to the species of animal and its growth stage or position in the production cycle. The compound feed manufacturer may be a specialized company or the farmer himself. Compound feed may be complete, i.e., sufficient to meet the animal’s needs, or complementary (or concentrate), i.e., they must be distributed to animals together with other feed. 5.Windows: Windows should be easy to clean, constructed to minimize the build-up of dirt, be fitted with removable and cleanable insect-proof screens. 6.Doors: Doors should have smooth, nonabsorbent surfaces and should be easy to clean. 7.Water supply: Water meant to be used for the preparation feed products should be of potable quality. There must be an adequate supply of potable water with appropriate facilities for its storage, distribution, and temperature control. All Non- potable water supply systems, for use in fire control, steam production, refrigeration and similar purposes should have a separate system and not to be allowed to get connected or mixed with potable water system. All hoses taps and other similar possible sources of contamination should be designed to prevent back-flow or siphoning. Water treatment chemicals, where used, should be food grade. Recirculated water should be treated, monitored, and maintained as appropriate for its intended purpose and must have a separate distribution system which is clearly identified. 8.Equipment Design: Equipment and containers should be made of nontoxic materials, capable of being disassembled to allow proper maintenance, cleaning, and inspections. Equipment should be placed away from the walls to facilitate cleaning and maintenance and to prevent pest infestation. 9.Air quality, temperature, and ventilation: Adequate means of natural or mechanical ventilation should be provided to: a)Minimize airborne contamination of feed from aerosols and condensation droplets, especially in open production systems. b)Control ambient temperatures where these may adversely affect feed safety. c)Provide ventilation of sufficient capacity to prevent grease and condensation from collecting on walls and ceilings. 10.Lighting: Lighting sources should be sufficient to ensure that hygienic conditions are maintained throughout the production and storage areas, as well as where equipment and utensils are cleaned, in hand-washing areas and toilets. Recommended lighting are as follows: a)Inspection areas: 540 lux b)Work areas: 220 lux c)Other areas: 110 lux 11.Pest control: Active measures should be taken to control and limit pest activity throughout all process, storage, and handling areas. Risk assessment methods should be used identify potential problems with all classes of animals (e.g., birds, insects, reptiles, and mammals) whether they are should be wild, maintained from pests are adequately managed and consistently under control. feral, or domestic. Records that risks to show to 12.Designing of Drain System: All drains must be designed and maintained in a manner that ensures they do not present a hazard to any feed products. No wastewater from or material wastewater systems should be incorporated into feed ingredients. recovered PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .02-Issue .37-September 2023 ADVANCEMENT IN PACKAGING TECHNOLOGY What is Packaging? Types of Intelligent Packaging According to International Packaging Institute (IPI) “ packaging is the enclosure of products, items or packages in a wrapped pouch, bag, box, cup, tray, can, tube, bottle or another container form to perform one or more of the following functions as given below. Types Of Advanced Packaging: Food packaging technology is continuously evolving in response to the growing challenges in modern society. Active and intelligent packaging systems are the two most innovative branches of the packaging field, which allow the development of food products with extended shelf life, enhanced food quality and safety. Apart from this edible packaging, sustainable packaging also falls in the category of Advanced Packaging. 1. Intelligent Packaging: Intelligent packaging materials is the term used to represent a class of packaging materials that can monitor the condition of either the packaged food or the food environment inside the package which includes temperature, pH, etc. These categories are summarised in the table : 1. Indicators: Substances which can determine concentration of other the presence or substance, or the reaction between two or more substances, by giving characteristic optical changes like colour change. A. Freshness Indicators: Indicate the product's microbial quality by reacting to the metabolites produced in the growth of microorganism and reflecting it through indicators. is indicators (TTIs): B. Time-temperature responsible for indicating whether the ambient temperature of the stored food exceeded the threshold for consumption C. function to ensure their indications on leakage indicators integrity by providing temperature Indicators: Integrity Integrity safe and is It it 2. Sensors: A. Gas sensors: Gas sensors are employed inside the package for the detection of gaseous analytes like oxygen, water vapour,etc based on the principle of quenching or luminescence upon gaseous analyte contact B. Biosensors: Here antibodies are printed on polyethene based plastic packaging material. The interaction between pathogen and the antibodies results in producing a fluorescent signal that indicates a pathogenic attack. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION READ MORE.... Vol .02-Issue .37-September 2023 it will have is a kind of packaging system 2. Active Packaging System: in which a It constituent is either added in the headspace or included within the packaging material, maintaining food safety, sensory and all the other quality attributes. Since sachets cannot be used in the liquid products moreover, in vacuum packaging; hence one of the alternatives was introducing the active component in the primary plastic packaging. Making a packaging film active is more complicated than introducing a sachet e.g. when making an oxygen-absorbing film one has to take care of the thickness of the material, should look that oxygen should not be absorbed before the food is in it. After so much of consideration also, the results are lower than that of a sachet. less effect 3. Edible Coating: layer of Edible films and coatings are a thin material which can be consumed and provides a barrier to moisture, oxygen and solute movement for the food. Edible films and coatings must be chosen for food packaging purpose according to specific applications, the types of food products, and significant mechanisms of quality deterioration. Components used to prepare edible films can be classified three categories: hydrocolloids (such as proteins, polysaccharides, and alginate), fatty acids, acylglycerol, waxes). (such as lipids into the 4. Sustainable Packaging: Sustainable and green protocols recommend using biodegradable and environmentally friendly food packaging materials, as other packaging materials generate waste. There is a renewed focus on creating sustainable packaging and some of the examples of those materials are polylactide acid (PLA) plastics, sugar cane pulp, fibre composite, starch-based Sustainable and packaging is a complex idea which must be applied with a systematic approach and critical thinking. so on films, Three critical evaluation of packaging sustainability are issues to be considered in the lifecycle of (1) entire from raw materials through to ultimate disposal, to avoid problems being transferred from one part of the lifecycle to another. the package (2) interactions between the package and the ,it contains so that the environmental product impacts of the product-packaging system as a whole are minimised. (3) there is also a need to consider impacts on the business, people, and the natural environment. Conclusions: food packages, intelligent packaging the The recent years have witnessed development in systems. When various integrated with these technologies can prove to be useful not only for the extension of food shelf life while improving quality, but also can provide useful information regarding is still the product. More required intelligent packaging material to develop more economical systems while offering convenience to the consumer. intensive research the area of in PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION FOOD INDUSTRY INDUSTRY BUZZ FSSAI starts legal action against FBOs found to be breaking food safety regulations. The Center extends the Tur and Uranium stock restrictions deadline until December 31. The nation's top food regulator, the Food Safety and Standards Authority of India (FSSAI), has taken decisive action against Food Business Operators (FBOs) found to be breaking food safety legislation. Since April 1, 2023, according to the records, 1,411 prosecution charges have been brought against FBOs who were found to violate the Food Safety and Standards (FSS) Act, 2006. The FBOs are being prosecuted for various offenses, including operating a food service without a proper food. license and producing or selling dangerous Numerous food goods from a variety of categories, including milk and milk products, spices, packaged drinking water, nutraceuticals, sauces, pickles, chips, jaggery, and more, have been tested since the start of this financial year to ensure that they are safe and in conformity with product requirements. The Essential Commodities Act, 1955's existing stock limits for tur and urad have been extended by the government from October 30, 2023, to December 31, 2023, and the government has also changed the stock holding for some stockholding corporations. According to the notification released today, the limit for stock held by wholesalers and large chain retailers at the depot has been decreased from 200 MT to 50 MT, and the limit for millers has been reduced from the last three months' worth of production to last one month's worth of production, whichever is higher. limits To prevent hoarding, encourage the ongoing release of tur and urad in sufficient amounts to the market, and make tur dal and urad dal accessible to customers at reasonable rates, the stock restrictions have been revised, and the period has been extended. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION The 2nd Sustainable Vegetable Oils Conference discusses current issues and strategies for future adaptability. Kaapi, SCAI, UCAI, and Coffee Board conclude the 22nd National Barista Championship. The fastest-growing food product, vegetable oils, continues to face the issue of fulfilling the rising demand that steadily exceeds supply. To reduce potential supply constraints that could jeopardize food and energy security, producers must work together and combine to address the effects of climate change and geopolitical development. The 2nd Sustainable Vegetable Oils Conference (2nd SVOC) was co-organized by the Council of Palm Oil Producing Countries (CPOPC) and the Indonesian Palm Oil Association (GAPKI) to discuss current issues and plan strategies to improve future resilience in the provision of sustainable vegetable oils. In Mumbai, India, we wish to support the G20 by emphasizing India as a significant consumer nation and enhancing collaboration on sustainability, food and energy security, renewable energy, resilience and inclusive food value chains, and circular economy. The Speciality Coffee Association of India (SCAI) and the Coffee Board of India, along with Kaapi Solutions, have confirmed the 22nd National Barista Championship, Delhi prelims, was a success. One of the most critical events in the Indian coffee business, this eagerly awaited event recently displayed the pinnacle of innovation and artistry in the coffee sector. tournament was a great success because of an The unshakable dedication to fostering coffee culture and developing the business. Forty incredibly skilled baristas from all over India participated in the event, held at the Sriram Centre for Performing Arts, Mandi House, competing for the coveted title. These baristas, who represented various coffee businesses and included both industry veterans and home roasters, showed their mastery of the craft by pushing the boundaries of taste and technique. In Delhi NCR, Shah unveils Mother Dairy's modern booth design. The modern Mother Dairy booth design in Sector-79, Noida, was inaugurated by Dr. Meenesh Shah, Chairman of the National Dairy Development Board (NDDB). To enhance the consumer shopping experience at all of its booths in the Delhi-National Capital Region, the company has built a modern structure in collaboration with the National Institute of Design, India's top design school. The newly constructed booth was officially opened by Manish Bandlish, managing director of Mother Dairy, and Major General Sharad Kapur, YSM, SM, Director General, Resettlement, Department of Ex-Servicemen Welfare (Ministry of Defence). The newly designed booth is all set to provide improved visibility, identification, and an immersive experience to the consumers in the Delhi NCR region, providing a diverse product selection. It was developed in the brand colors of Mother Dairy—blue and white. The company's renowned Token Milk has a new avatar with the new look. Customers can now view milk transfer from storage to container thanks to a set-up made of see- through glass. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION WEEKS HIGHLIGHT 27 SEPTEMBER WORLD TOURISM DAY applaud the engineers, To acknowledge and Engineer's Day is observed nationwide on September 15 each year. On the anniversary of his birth, it is observed to honour Sir Mokshagundam Visvesvaraya's outstanding accomplishments.It serves as a reminder of the essential designs and constructions the seamless operation of our world. that have contributed to N O N - T E C H N I C A L C O N T E N T 28 SEPTEMBER MILAD UN NABI The majority of the UV light from the Sun is absorbed by the Earth's stratosphere's ozone layer, also known as the ozone layer.Every year on September 16, people throughout the world celebrate World Ozone Day in an effort to raise awareness of the ozone layer's deterioration and identify potential ways to protect it. R E B M E T P E S PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION DID YOU KNOW? T E C H N I C A L C O N T E N T 1/4 2/4 R E B M E T P E S 3/4 3/4 Fact 1 Oilseed preparation plants in the food industry are specialized facilities or sections within food processing plants that focus on the preparation and processing of oilseeds for various food products. Oilseeds are seeds with a high oil content, and they are a crucial source of vegetable oils used in cooking, baking, and food manufacturing. Some common oilseeds processed in these plants include soybeans, sunflower seeds, canola seeds, rapeseeds, and peanuts. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/4 2/4 R E B M E T P E S 3/4 4/4 Fact 2 Refining and processing plants for fats and oils are industrial facilities where various types of fats and oils, typically derived from plant and animal sources, undergo a series of physical and chemical processes to purify, modify, and enhance their quality for various applications, including food production, cosmetics, pharmaceuticals, and industrial uses. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/3 2/3 Fact 3 in the Pulses are a subgroup of legumes, specifically the dried seeds of certain plants family, scientifically known as Fabaceae. Pulses are typically harvested when they are mature and dry, and they are primarily used as a source of food for humans and animals. These edible seeds are valued for their high protein content, fiber, essential nutrients, and versatility in cooking. legume 3/3 R E B M E T P E S PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/3 2/3 Fact 4 Rice mills are facilities or processing plants specifically designed for the hulling, milling, and processing of rice, which is a staple food in many parts of the world. These mills play a crucial role in the food industry by transforming raw, harvested rice into various rice products that are suitable for consumption. 3/3 R E B M E T P E S PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/3 2/3 Fact 5 "Rice products encompass a diverse array of culinary treasures, from the comforting simplicity of white rice to the wholesome nutrition of brown rice, and the versatility of rice flour, noodles, and snacks. These products bring the world's cultures together on a plate, offering endless possibilities for delicious meals and culinary creativity." 3/3 R E B M E T P E S PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter Vol .02-Issue .36-September 2023 PMG ENGINEERING About PMG About PMG Delivering End-to-End Engineering Design & Construction Management in Food & Beverage Industry Meeting Global Benchmarks Process Engineering I Project Management I Mechanical I Electrical I Automation I Food Safety PEOPLE DELIVERING RESULTS Safe-by-choice. First Time Quality. Maximize Value. Objectivity. Ownership. Reliable and Trustworthy Business. MAKING CUSTOMERS THE INDUSTRY LEADERS ENGINEERING MUST CREATE BUSINESS VALUE MEET THE EXPECTATIONS OF ALL STAKEHOLDERS OPTIMAL ENGINEERING Website Link Click Here Follow Us on

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