Gulabjamun is a beloved khoa-based Indian dessert, widely consumed across the country and manufactured both at the cottage and industrial scale. It holds a significant place in the Indian dairy processing industry, with rising commercial demand supported by advancements in food processing technology and packaging innovation.
What is Gulabjamun? – A Food Processing Consultant’s Perspective
Gulabjamun is traditionally made using the Dhap variety of khoa containing 40–45% moisture. Halawis and small-scale sweet makers often use batch methods, resulting in varied sensory attributes. However, for food manufacturers and food consultants, standardization is key to ensuring quality and consistency.
✅ Ideal Quality Attributes of Gulabjamun:
- Uniform golden-brown color
- Smooth, spherical shape
- Soft yet slightly spongy body
- Granular texture
- Absence of hard core or lumps
- Fully soaked with sugar syrup, delivering optimal sweetness
BIS Specifications for Gulabjamun
As per the Bureau of Indian Standards (BIS) and guidelines followed by food consultancy services:
- Main ingredients: khoa, skim milk powder, ghee, cream, butter, wheat flour, citric acid, and baking powder.
- Must be manufactured in hygienic conditions, free from mold, insects, and foreign matter.
- Maximum free syrup in packaging: should not exceed 60% of the net mass.
Sugar Syrup Requirements:
- Clear, light to golden-yellow in color
- No excess floating fat
- No broken pieces of Gulabjamun in packaging
Chemical Composition of Gulabjamun
The composition can vary based on:
- Quality of khoa
- Ingredient proportions
- Syrup concentration
For food manufacturing consultants, optimizing ingredient ratios helps improve shelf life, quality, and cost-efficiency.
How to Prepare Gulabjamun – Traditional Method
Ingredients:
- 750 g Dhap khoa
- 250 g wheat flour
- 5 g baking powder
- Water (if dough is hard)
Steps:
- Blend ingredients into a smooth dough.
- Shape into balls.
- Deep fry at 140°C to golden brown.
- Soak in 60% sugar syrup at 60°C for 2 hours.
Mechanized & Commercial Gulabjamun Production
3.1 Semi-Continuous Mechanized Production
The National Dairy Development Board (NDDB) introduced mechanization using:
- Meatball forming machines
- Potato chip fryers
This method supports scale-up and uniformity, essential in food factory design and automation.
Manufacture of Gulabjamun from khoa using meatball forming machine
3.2 Instant Gulabjamun Mix
Due to seasonal khoa shortages, instant mixes were developed:
- CFTRI Mysore: Used spray-dried skimmed milk, wheat flour, vanaspati, citric and tartaric acids, baking soda.
- NDRI Karnal: Developed roller-dried skimmed milk powder-based mix.
This solution supports food industry consultants offering scalable production plans.
Yield and Output
On average:
- 1 liter of buffalo milk yields 1 kg of Gulabjamun (drained weight basis).
Yield optimization is crucial for food manufacturing consultants to enhance ROI.
Shelf Life & Packaging Solutions
Ambient Shelf Life: 5–7 days
Extended Shelf Life:
- Polystyrene Tubs + 0.1% Potassium Sorbate: 3 weeks
- Hot-filled Metal Cans (Steam Sterilized): 6 months
Food packaging consultants recommend these methods to ensure long-term storage, export viability, and compliance with food safety regulations.
Conclusion: Role of Food Consultants in Gulabjamun Manufacturing
From traditional preparation to mechanized production and instant mixes, Gulabjamun has evolved into a scalable product. With expert food processing consultants, food technology consultants, and project management teams, manufacturers can optimize quality, shelf life, and compliance. Whether setting up a sweet manufacturing unit or launching a new dairy product line, collaboration with food industry consultants is essential.
References
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