Line BOM
Line BOM
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Line BOM
Challenges
Line BOM
Features
Case study
Context
Solution
Benefit
An assembly operation producing engineered equipment allocated components to production line stations informally. Operators frequently ran short of components mid-assembly because line-specific requirements were not calculated systematically. The production planner spent hours before each production run manually calculating station-by-station material requirements from the master BOM.
PMG Line BOM extended the product BOM with production-line-specific allocation, mapping components to individual assembly stations. Material requirements were automatically calculated per station for each production order. Real-time consumption tracking against the line BOM showed actual versus planned usage. The line planner dashboard showed material readiness status for each station before production start.
Line-side material shortages decreased by 75% with station-specific material planning. Production line setup time reduced by 40% with pre-calculated station allocations. Material waste decreased by 15% through accurate station-level consumption tracking. The production planner saved 8 hours per week previously spent on manual line-level BOM calculations.
Line BOM
Key Benefits