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Understanding Gang Operating Devices in Substation Equipment

As a leading food industry consultant, PMG Engineering provides essential technical services, including factory assessments, to support the food processing plant construction process. In the course of designing and building food factories, understanding electrical components such as Gang Operating Devices is critical. In this article, we delve into their functioning, components, and applications.

What is a Gang Operating Device?

A Gang Operating Device, a vital component of substation equipment, is primarily used for power transfer control. These devices:

  • Control power transfer based on load demands.
  • Isolate faulty circuits.
  • Prevent system stability failures by maintaining permissible parameters.
  • Facilitate maintenance of substation equipment.

The components of a Gang Operating Device include:

  • Lightning Arrester
  • Air-break switch
  • Drop out fuse (DO)
  • Earthings

Working Principle

Gang operated Switches or G.O Switches are predominantly used in overhead power lines. They operate in a group of three switches, utilizing a single mechanical operation, hence the term 'Gang Operated'. Known also as air-break switches or God switches, they utilize air as the breaking medium. These switches lack load-breaking capabilities and should only be operated when the transformer is on no-load, ensuring a safe operation.

Air-break Switch

An Air-Break Switch (ABS) is pivotal within distribution networks, serving both isolation and switching functions. These switches use air as the dielectric, with special arcing horns to quench arcs during current interruption. Typically installed outdoors, they can be operated through various mechanisms, including:

  • Manually via a handle or ratchet mechanism.
  • Using an insulated 'hook stick'.

Types of Air-break Switches include:

  • Single pole Air-break switch
  • Gang operated Air-break switch

Earthing Switches

Ensuring safety during MV switchgear maintenance, earthing switches discharge voltage safely into the ground, reducing risks for maintenance personnel. These switches are strategically positioned on transmission lines and bus-bar sections to maximize safety and operational efficiency.

Drop Out Fuse

The dropout fuse is a key safety component, primarily protecting rural distribution network transformers. The fuse's visual indication through a hanging carrier post-blow enables quick fault detection and resolution. Specifications include a reference standard IS 9385/1983 and system voltage options of 12/24 kV, and 36 kV, with a rated current of 100/200 Amp.

Applications of Gang Operating Devices

Gang Operating Devices find substantial applications, including:

  • Line Switching: For parallel, loop, load splitting, dropping, and associated charging currents.
  • Transformer Switching: Handling load dropping and associated magnetizing currents.
  • Cable Switching: Managing parallel or loop load, load dropping, and allied currents.

These devices offer impressive fault closing capabilities, ranging from 15 kA to 30 kA rms-asym.

Conclusion

Incorporating Gang Operating Devices into substation equipment enhances control, safety, and operational efficiency. As PMG Engineering, we provide strategic food business consultancy services, ensuring seamless integration of such technologies in food processing plant designs. Trust our expertise for a robust and technologically advanced facility.

Frequently asked
What does a Gang Operating Device actually do in our plant substation?
A Gang Operating Device is a substation component used primarily for power transfer control. In a food processing plant substation it controls power transfer based on load demands, isolates faulty circuits, prevents system stability failures by keeping parameters within permissible limits, and facilitates maintenance of substation equipment. Its main components are a lightning arrester, air-break switch, drop out fuse (DO) and earthings.
Why is it called 'gang operated' and can we switch it under load?
Gang operated switches, or G.O switches, are used mainly on overhead power lines and operate as a group of three switches through a single mechanical operation, hence 'gang operated'. They are also called air-break or God switches and use air as the breaking medium. They have no load-breaking capability, so they must only be operated when the transformer is on no-load to ensure safe operation.
How does an air-break switch interrupt current, and how is it operated?
An Air-Break Switch (ABS) serves both isolation and switching functions in distribution networks. It uses air as the dielectric and has special arcing horns to quench the arc during current interruption. ABS units are typically installed outdoors and can be operated manually via a handle or ratchet mechanism, or with an insulated 'hook stick'. Types include single pole and gang operated air-break switches.
What protects our maintenance team when working on MV switchgear?
Earthing switches provide that protection. During MV switchgear maintenance they discharge voltage safely into the ground, reducing risk for maintenance personnel. They are positioned strategically on transmission lines and bus-bar sections to maximise both safety and operational efficiency. Earthings are one of the standard components of a Gang Operating Device, alongside the lightning arrester, air-break switch and drop out fuse.
What are the specifications of the drop out fuse used with these devices?
The drop out fuse is a key safety component, primarily protecting distribution network transformers in rural networks. Its specifications include reference standard IS 9385/1983, system voltage options of 12/24 kV and 36 kV, and a rated current of 100/200 Amp. When the fuse blows, the carrier hangs down to give a visual indication, enabling quick fault detection and resolution.
Which switching duties do Gang Operating Devices cover, and what fault closing capability do they offer?
Gang Operating Devices are applied to line switching, covering parallel, loop, load splitting and load dropping duties with associated charging currents; transformer switching, handling load dropping and associated magnetizing currents; and cable switching, managing parallel or loop load, load dropping and allied currents. Their fault closing capability ranges from 15 kA to 30 kA rms-asym.
CITE THIS

PMG Engineering. Understanding Gang Operating Devices in Substation Equipment. PMG Engineering. https://pmg.engineering/eLearning/115/understanding-gang-operating-devices-in-substation-equipment/