THE BRIEF
Full detailed engineering by PMG for a new 180 TPD margarine & mayonnaise factory in Ogun State, Nigeria - masterplan, process, MEP, civil/PEB and
HIGHLIGHT
180 TPD margarine and mayonnaise factory in Ogun State
HIGHLIGHT
Full detailed engineering across all disciplines under one roof
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Hygiene-zoned masterplan separating clean and non-clean areas
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mayonnaise (Fryma)
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jerry-can and PET lines integrated
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Tender-ready BOQs for civil
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fire-fighting and electrical
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Built-in provision for future lines and utilities
OPPORTUNITY → SOLUTION → OUTCOME
Opportunity. Golden Oil Industries set out to build a new 180 TPD margarine and mayonnaise factory at Miro Agro, Sagamu in Ogun State, Nigeria - consolidating jerry-can and PET packaging, a margarine manufacturing and filling line, and mayonnaise processing (including Fryma units relocated from its Onitsha plant) on a single ~15,000-20,000 sqm site, with room to expand.
Solution. PMG delivered the complete detailed engineering as one integrated package: factory block diagram and hygiene-zoned masterplan, process and utility design with P&IDs and URS, HVAC and pressure-cascade ventilation, building and architectural drawings, civil and structural (PEB) design, and electrical and instrumentation - each backed by tender-ready BOQs for procurement.
Outcome. The client received a fully coordinated, construction-ready design for the new factory - hygiene-zoned for food safety, sized for 180 TPD across margarine, mayonnaise and packaging lines, and laid out with clear provision for future expansion - with BOQs ready to tender across civil, PEB, MEP, fire-fighting and electrical packages.
KEY CHALLENGES
Coordinating six engineering disciplines into one integrated design
Relocating and integrating existing Fryma mayonnaise units from Onitsha
Designing hygienic zoning and pressure cascades for cross-contamination control
Planning future line and utility expansion on the same masterplan
Delivering to an international (Nigeria) site and execution context
WHY PMG ON THIS PROJECT
PMG delivered every detailed-engineering discipline for the new factory under one roof - masterplan, process, utilities, HVAC, architecture, civil/structural and electrical/instrumentation - so the design is fully coordinated rather than split across consultants. The layout is built around food-safety hygiene zoning and pressure-cascade ventilation, integrates relocated mayonnaise (Fryma) units with new margarine and packaging lines, and keeps clear provision for future expansion.
FAQ
What was the scope of this project?
PMG provided the complete detailed engineering for Golden Oil Industries' new 180 TPD margarine and mayonnaise factory in Ogun State, Nigeria - factory masterplan and hygiene zoning, process and utilities, HVAC, architecture, civil and structural, and electrical and instrumentation design, each with tender-ready BOQs.
What does the factory produce, and at what scale?
A 180 TPD facility for margarine and mayonnaise - with jerry-can and PET blow-moulding and filling lines, a dedicated margarine manufacturing and filling line, and mayonnaise processing (Fryma units relocated from Onitsha), plus raw-material and finished-goods warehouses and utilities.
Which engineering disciplines did PMG cover?
All of detailed engineering as one integrated package - masterplan, process and utilities, HVAC and ducting, building and architectural, civil and structural, and electrical and instrumentation - each with tender-ready BOQs for procurement.
Where is the factory located?
At Miro Agro, Sagamu in Ogun State, Nigeria, on an approximately 15,000-20,000 sqm facility footprint.
How was the factory laid out for food safety?
Around hygiene zoning that separates clean and non-clean areas, with planned man, material and waste flows, pressure-cascade ventilation and GMP amenities to avoid cross-contamination.
Was future expansion considered?
Yes - the masterplan retains provision for additional filling and processing lines and future utilities, so the plant can scale without redesign.
