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Urea Manufacturing Factory - Conveying Systems
Oman India Fertiliser Company S.A.O.C | Dec, 2023 to On Going
Opportunity
Oman India Fertilizer Company (OMIFCO) identified the need for a high-performance diverter valve solution at its fertilizer manufacturing facility. The application demanded exceptional durability, operational reliability, and precision to maintain stringent quality standards. OMIFCO required a partner with proven expertise in sourcing and delivering precision-engineered, high-capacity components within a constrained timeline. Recognizing the critical nature of the requirement, PMG was selected to oversee the entire sourcing, selection, and supply process—ensuring the delivery of a robust, cost-effective solution that would seamlessly integrate with OMIFCO’s operations.
Solution
PMG designed the diverter valve and conducted a thorough market assessment, identifying a leading UK-based manufacturer renowned for producing high-quality valves tailored for industrial applications. The selection criteria were stringent, emphasizing the • valve's capacity to handle large volumes, • resistance to wear, and • compatibility with OMIFCO’s existing systems. The scope included meticulously managing every phase—from technical discussions and specifications development to contract negotiations and quality assurance. The proactive approach involved regular communication with the manufacturer to oversee production, ensuring compliance with required standards, and coordinating timely for Factory Acceptance Testing (FAT) to verify the valve’s performance before shipment.
Outcome
The diverter valve was successfully manufactured, tested, and delivered at Oman, meeting all quality and performance benchmarks. PMG’s thorough supplier selection process and effective project management enabled OMIFCO to seamlessly integrate the new equipment, boosting operational efficiency and ensuring the durability needed for high-volume fertilizer production. By sourcing a reliable UK-based supplier and overseeing the entire execution process, PMG showcased its commitment to delivering tailored solutions and upholding high standards in procurement and project fulfillment
Project Highlights
High-Capacity Equipment
Line Automation for Efficiency
India-Based Design and European Manufacturing
Overseas Installation Assistance with Engineers
Integration of Equipment into Operational Line
Key Challenges
Integration with Existing Lines
Highly corrosive Product
Adherence to Delivery Deadlines
Challenging Design for Unmarketable Size
Strict Payment Terms Secured by Bank Guarantee
Construction Supervision
₹1 Cr
Production per day
250 TPD
Services Provided
Process & Equipment Engineering
Process Automation & Control
Procurement & Contract Management
Site Supervision & Execution Oversight