Newsletter | Tech-Knowledge March 2024 Issue 09 | PMG Engineering

Tech-Knowledge March 2024 Issue 09

"Carbonated beverages offer effervescent refreshment with a variety of flavors, providing a fizzy delight for consumers worldwide, embodying a perfect balance of taste, bubbles, and enjoyment. Hygienic, durable flooring in the food industry ensures safety, compliance, and efficient operations. From non-slip surfaces to easy-to-clean materials, it's the foundation of food safety and quality assurance.

www.pmg.engineering Vol .03-Issue .09-March 2024 TECH-KNOWLEDGE The Official PMG Engineering Newsletter FOOD & BEVERAGE INDUSTRY ENGINEERING & DESIGN SCIENCE & TECHNOLOGY A PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .03-Issue .09-March 2024 CONTENTS 1. WHITE PAPER A. Carbonated Beverages B. Flooring In Food Industry 2. INDUSTRY BUZZ Latest Food Industry News Updates 3. WEEKS HIGHLIGHT A Look Into The Main Events Of The Week 4. DID YOU KNOW? Fascinating Food Facts To Expand Knowledge 2-5 6-7 8 9-13 PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .03-Issue .09-March 2024 CARBONATED BEVERAGES Introduction Bubbling Effect/Sparkling Effect People in the past believed that natural springs which were naturally carbonated, could cure many diseases. As such, scientists and inventors thought of ways these mineral waters.Artificially produced carbonated beverages get their start from this. The first carbonated just non-flavored carbonated beverages were water sold as mineral water tonics. to artificially produce Flavored carbonated drinks/ soft drinks were initially introduced in the United States in the early 1800s. The purpose of adding flavour was not just to make it taste better, but also to improve on the supposed natural curative properties of mineral water. Popular ingredients to add were birch bark, lemon, coca, and kola (the dandelions, ginger, latter two combined ended up producing Coca- Cola). Obviously, as the name explains carbonated beverages are those drinks that have carbon dioxide added to them. Carbon dioxide is a colourless and odourless gas. Usually, flavours and sweeteners are added to them to enhance their palatability. The water always has some amount of dissolved oxygen in it, but carbonated water is the one that is supersaturated with carbon dioxide. The reaction between carbon dioxide and water produces carbonic acid. It is this carbonic acid that creates the tangling effect on your tongue. The maximum amount of carbon dioxide that can get into the water is 8 grams per liter. The excess carbon dioxide will generally only stay in the water is under pressure. Once the when the water pressure (i.e. normal atmospheric pressure on the earth is restored), the carbon dioxide will start to escape. Once a bottle or can of a Carbonated Beverage is opened, giving the carbon some way to start escaping, it will, causing the beverage to go flat. is released Ingredients is ingredient the major 1.Water Water in carbonated beverages. It comprises more than 90% of the total volume. The water which is used in the preparation of carbonated beverages must of very high potable is standards. Therefore, water pre-treatment necessary to ensure the high standards of finished beverages. 2.Sweeteners The sweeteners impart flavour, improve the mouth feel, and adds calories to the beverage. It is used in the form of sugar syrup and the final concentration of sugar varies between 8 to 14 percent in the finished beverage. READ MORE.... PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .03-Issue .09-March 2024 3.Carbon dioxide CO2 gas is inert, non-toxic, almost tasteless, and is easy to produce. It is also available at a relatively lower cost in liquefied form. It is soluble in liquids where its solubility increases when the temperature of the liquid is decreased and it can exist as a gas, liquid, or solid. PLATE HEAT EXCHANGER improve the 4.Acids Acids flavour and also contribute towards the preservation of the beverage. Kola beverages mainly for preservation and taste. phosphoric acid use 5.Flavouring and Colouring agents The flavouring component has a major influence on the flavour of the final product. They are used at very minor amounts (0.01 to 0.02 %). The nature of flavouring usually is determined by the type of the product. Fruit flavours are most commonly used, except in colas, which are flavoured by extract of cola root together with about 10% caffeine and a mixture of essences. 6.Emulsifiers, stabilizers, and clouding agents They are used to improve the stability of the solution, improve the appearance, etc. They should be added in appropriate proportion to ensure the quality of the product during storage. Gum Arabic the most common and modified starches are emulsifiers and in beverage emulsions. stabilizers used 7.Foaming agents The presence of foams at the top of the bottle for some beverages like cola is considered desirable. The most effective foaming agents are saponins which are extracted either from the bark of Quillaia or Yucca trees. Manufacturing Process 1.Syrup Preparation The syrup is usually prepared by mixing 1 part in (volume) syrup to 3-6 parts stainless steel tanks fitted with agitators. In sugar- based products, syrup contains sugar syrup, citric acid, flavouring agents, preservatives, and water. It is initially heated to reduce the microbial load. (volume) water 2.Mixing The syrup is pre-prepared, tested, and diverted to proportioner for mixing with water and carbonation. Flow meters are most for proportioning. frequently used 3.Carbonation and Chilling Carbonation is the impregnation of a liquid with CO2 gas. The degree of carbonation is judged by the amount of effervescence produced and it is the most carbonated beverages. characteristic of important 4.Bottle Filling Carbonated soft drinks are filled into either bottles or cans. Thick-walled, reusable, glass bottles were used for many years, but are being replaced by thin- walled, non-reusable glass and increasingly, PET bottles. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .03-Issue .09-March 2024 FLOORING IN FOOD INDUSTRY Introduction Flooring is the general term for a permanent covering of a floor, or for the work of installing such a floor covering. The food industry is one of the most challenging ones when it comes to the field of flooring. Many factors are to be considered in the selection of flooring materials and their food finish. Floors preparation premises must be able to be cleaned effectively and thoroughly, must not absorb grease, food substances, or water, harbor pests or bacteria, and should be laid to a safe design so as not to cause the pooling or ponding of the water. food manufacturing or in Pre-requisite for flooring 1. Hygienic and easy to clean surface As part of its HACCP quality system, a producer must assure himself floor will not compromise food safety. The easiest way to do this is to use a flooring system that has appropriate third-party certification for use in food handling facilities. that a 2. Safe working environment The floor must provide a safe working environment for operatives so it must have an appropriate level of slip resistance. 3. Durability Durability comes from a combination of physical and chemical properties. It requires resistance to chemicals and thermal shock, as well as mechanical abrasion and impact. Floor Zoning A zoning plan on the surface of the floor is a good idea if a food plant has identified any areas at risk of cross-contamination or other hazards and is looking to segregate areas or zones by different processes or procedures or to designate different levels of hygiene through a simple color-coded system. Flooring Options There are many different food processing floor options available in the marketplace. Epoxy and urethane systems are readily available. 1. Tiles/ Stones When looking at food processing floor options, dairy brick, and quarry tile quickly come to mind. These are products that have widely been used in the food processing industry. READ MORE.... PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .03-Issue .09-March 2024 Cleaning and Maintenance An effective cleaning and maintenance routine should be in place to preserve the aesthetic and performance of the floor finish but more importantly to reduce the risk of microbial contamination. Between wash cycles, resin-based flooring materials should, where possible, be maintained in a dry state and at low relative humidity conditions. Flooring must be sloped at around 1.5-2% to allow water to drain correctly. Resin flooring will not be affected by most special-purpose cleaning materials when these are used in accordance with the Chemical Cleaning Manufacturers’ Specific cleaning instructions should also be sought from the resin flooring manufacturer. instructions. demands With so many options to choose from, selecting a fit- for-purpose flooring solution that can withstand the operational food manufacturing, of processing, and packaging environments can be challenging. On top of this, stringent health, safety, and hygiene standards, as well as budget constraints, must be considered. 2. Floor Coatings Floor coatings are tough, protective layers used in applications where heavy surface wear or corrosion is expected.Food processing plant flooring options are different types of coating, which go onto something like concrete flooring. 2.1.Epoxy Coatings in There are numerous types of food-grade epoxy the market. They are a flooring available fantastic option and are incredibly durable, with many benefits. They can withstand exposure to agents like acids and alkalis, which have the potential to damage other kinds of flooring. 2.2.Urethane Coatings A polyurethane coating (or urethane floor coating), is a highly flexible, highly abrasion-resistant floor coating that is known for its shine and longevity. These can have a more considerable upfront cost but will longer than other flooring options. last much 2.3.Methyl Methacrylate(MMA) Coatings Methyl methacrylate (MMA) systems offer food manufacturing and environments to certain performance advantages compared alternative resin materials, most notably their ability to cure at an incredible speed and be installed at extremely low temperatures. processing 2.4.Poly Ureas Coatings For a flooring option that does well in demanding environments, there are polyureas coatings. These coatings are impact resistant. They are the quickest to cure and give off virtually no odor. Because polyureas coatings are flexible flooring, they are also extreme to withstand able temperatures found in various facilities. better PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION FOOD INDUSTRY INDUSTRY BUZZ The largest F&B trade expo in Singapore, FHA-Food & Beverage, is returning this year with an anticipated 60,000 guests. Tea Takes Center Stage: Culinary Innovations Bring Bold Flavors to Every Dish! The largest food and beverage trade fair in Singapore, FHA-Food & Beverage, has announced its 2024 dates, slated for April 23–26. This move reflects the event's preparation to become the premier one-stop shop for F&B professionals and industry leaders in Asia. Singapore It will reappear over four days in the 65,000 square meter 70 international pavilions. Additionally, more than 1,500 exhibitors from 50 different nations and regions are to participate, and 60,000 attendees are planned projected to attend. EXPO, which will feature Strong bilateral ties continue between Germany and Singapore, which view one another as essential regional allies, particularly after the strategic signing of the Joint Declaration in 2022. Are you sick of the same old recipes? Tea is exploding in the culinary world, bringing bold new flavours to your favourite foods and beverages. The days of drinking tea just from a cup are over! You may now make fragrant jasmine tea sorbet, bake with chai-infused cakes, or give your cream a distinctive touch using liquorice or mint tea. Put boring pastries behind you! Make warm chai-flavoured pastries or serve fragrant jasmine tea sorbet as a refreshing treat. Do you want a delightful surprise? Add unusual flavours to your cream, like mint or liquorice. Tea is now more than just a beverage! Add Moroccan mint to your couscous, steep aromatic jasmine tea in your rice, or marinade leftover Earl Grey leaves for tofu or poultry. Are you in the mood for adventure? For a unique twist on your meat meals, combine white pepper and oolong tea to make an Asian-inspired rub. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Enjoying a stylish celebration of Women's Day at Coriander Kitchen, Conrad Pune India's food processing industry: enhanced supply chain and standards Coriander Kitchen is unveiling a brunch to remember as International Women's Day draws near. The day's centrepiece will be a specially curated menu created by the chef that features dishes that women often enjoy. The brunch, which has the theme "Women Empowerment," will provide a variety of delicious dishes that showcase the diversity and inventiveness of female cooks in the food industry. Every dish is expertly and passionately prepared, from delicious appetizers to filling main courses and lovely desserts. Savour various poached seafood treats, which go well with salmon tataki, fried capers, and salmon cured with bergamot. Savour the richness of duck confit accompanied by grilled peaches, mint, and salted lavender mousse. food processing industry hopes to its India's prospects for expansion. This has emerged in light of the industry's recent strong signs of growth potential. There is a growing demand for packaged and processed foods in India due to the country's expanding population, shifting consumer preferences, and growing urbanization. improve Experts point out that growth in this industry can result in several advantages, such as more job openings, higher food safety regulations, better supply chain management, and increased agricultural produce value addition. Additionally, encouraging exports, drawing in investments, and lowering post-harvest losses can aid in the economy's expansion as a whole. Request feedback on the novel source of human-identical milk, oligosaccharide found in baby formula. An application to allow the use of a new genetically modified source organism in the synthesis of a human-identical milk oligosaccharide for use in infant formula products is being made available for public comment by Food Standards Australia New Zealand (FSANZ). Human milk naturally contains a non-digestible carbohydrate called 2'-fucosyllactose (2'-FL). It is utilized in amounts similar to human milk as a nutrient in newborn formula products. "FSANZ's safety assessment concluded there were no public health and safety concerns associated with the application," stated Dr. Sandra Cuthbert, CEO of FSANZ. The applicant's 2'-FL and other 2'-FL that have already been evaluated and approved by FSANZ are structurally and chemically identical to the naturally occurring component found in human milk. PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION N O N - T E C H N I C A L C O N T E N T WEEKS HIGHLIGHT 1 MARCH EMPLOYEE APPRECIATION DAY Employee Appreciation Day is celebrated to recognize and honor the hard work, dedication, and contributions of employees in organizations. It's a day for employers to show gratitude towards their employees for their efforts, commitment, and achievements throughout the year. 4 MARCH NATIONAL SAFETY DAY National Safety Day, observed on March 4th annually, promotes awareness about occupational safety and health. It encourages individuals, organizations, and communities to prioritize safety measures to prevent accidents and injuries in workplaces and daily life. Through campaigns, workshops, and training sessions, National Safety Day aims to foster a culture of safety, 5-8 MARCH WORLD SUSTAINABLE ENERGY DAY World Sustainable Energy Day is a crucial reminder of our collective responsibility to transition towards cleaner, renewable sources of energy. It's a day to celebrate progress in sustainable energy and to recommit to innovative solutions that reduce carbon emissions and combat climate change. DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION H C R A M PMG DID YOU KNOW? T E C H N I C A L C O N T E N T 1/3 2/3 Fact 1 Soybean oil, derived from soybeans, is one of the most widely used vegetable oils globally, prized for its neutral flavor and high smoke point. It is a versatile ingredient in cooking, baking, and food processing, and also serves as a key component in industrial applications such as biodiesel production and lubricants. its nutritional benefits and diverse With applications, soybean oil remains a staple in many households and industries. 3/3 H C R A M PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/3 2/3 Fact 2 and Grapeseed oil, extracted from grape seeds, is a versatile culinary oil with a light, neutral flavor and high smoke point, making it ideal for frying, sautéing, in antioxidants and omega-6 fatty acids, it offers numerous health benefits, including promoting heart health and reducing Its delicate taste and nutritional profile make it a popular choice for both cooking and skincare. inflammation. dressings. salad Rich 3/3 H C R A M PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/3 2/3 Fact 3 Argan oil, extracted from the kernels of the argan tree, is a potent elixir revered for its diverse benefits. Rich in antioxidants, essential fatty acids, and vitamins, it nourishes skin, hair, and nails. Its hydrating properties help combat dryness and promote elasticity, while its anti- inflammatory effects soothe irritation. As a versatile beauty aid, Argan oil is cherished for its ability to enhance natural radiance and promote overall wellness. 3/3 H C R A M PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/3 2/3 Fact 4 Sesame oil, derived from sesame seeds, is a versatile and flavorful cooking oil with a rich nutty taste. It's a staple in Asian cuisine, prized for its distinct aroma and high smoke point, making it suitable for frying, sautéing, and stir- frying. Beyond the kitchen, sesame oil is also valued for its potential health benefits, including its antioxidant properties and potential role in promoting heart health. 3/3 H C R A M PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter T E C H N I C A L C O N T E N T 1/3 2/3 Fact 5 Pure and versatile, sunflower oil is a golden elixir in the kitchen. Extracted from sunflower seeds, it embodies health and flavor. With its high smoke point, it's perfect for frying and sautéing, while its enhances dishes without overpowering. Packed with heart-healthy fats and Vitamin E, it's a staple for conscious cooks seeking both taste and nutrition. Sunflower oil: your culinary sunshine. taste light 3/3 H C R A M PMG DESIGN+BUILD FOOD FACTORIES. ONE STOP ENGINEERING SOLUTION Vol .01 Newsletter Vol .03-Issue .09-March 2024 PMG ENGINEERING About PMG About PMG Delivering End-to-End Engineering Design & Construction Management in Food & Beverage Industry Meeting Global Benchmarks Process Engineering I Project Management I Mechanical I Electrical I Automation I Food Safety PEOPLE DELIVERING RESULTS Safe-by-choice. First Time Quality. Maximize Value. Objectivity. Ownership. Reliable and Trustworthy Business. MAKING CUSTOMERS THE INDUSTRY LEADERS ENGINEERING MUST CREATE BUSINESS VALUE MEET THE EXPECTATIONS OF ALL STAKEHOLDERS OPTIMAL ENGINEERING Website Link Click Here Follow Us on

PMG Engineering | Build World-Class Food Factories | Newsletter | Tech-Knowledge March 2024 Issue 09