TechnicalGraphic | 5 Advanced Material Handling Techniques for Temperature-Sensitive Ingredients | PMG Engineering

5 Advanced Material Handling Techniques for Temperature-Sensitive Ingredients

Maintaining the integrity of ingredients in food production is all about precision and innovation. From cold chain logistics to smart packaging, there are advanced techniques that ensure your temperature-sensitive ingredients are stored, transported, and processed perfectly. These solutions help keep your products fresh and high-quality every step of the way! At PMG Engineering, we provide valuable assistance in the development and implementation of a Storage and Warehousing Plan for solutions. We facilitate stakeholder coordination, requirements gathering, design and layout, process optimization, equipment and technology selection, safety and compliance, documentation and reporting, and performance monitoring. Elevate your operations with expert engineering!

HANDLING TEMPERATURE-SENSITIVE INGREDIENTS 5 ADVANCED TECHNIQUES 1. CONTROLLED COLD CHAIN LOGISTICS 1. CONTROLLED COLD CHAIN LOGISTICS 1. CONTROLLED COLD CHAIN LOGISTICS Utilize walk-in cold rooms, blast chillers, and deep freezers to maintain strict temperature control during storage Implement multi-temperature zones with automated climate control to ensure precise conditions for different ingredients storage Use refrigerated trucks, insulated containers, and phase- change material (PCM) packs to maintain product integrity during transit Utilize thermocouple sensors and data loggers in storage and transit to track real-time temperature fluctuations 2. HYGIENIC & LOW-TEMPERATURE 2. HYGIENIC & LOW-TEMPERATURE 2. HYGIENIC & LOW-TEMPERATURE CONVEYOR SYSTEMS CONVEYOR SYSTEMS CONVEYOR SYSTEMS Use food-grade stainless steel or polyurethane belts that resist moisture absorption and microbial growth Implement prevent heat exposure during material transfer low-temperature air-blown conveyors to Use vibratory, bucket, or tubular conveyors to prevent like dairy mechanical stress on delicate powders or frozen fruits ingredients Equip conveyor lines with dehumidifiers and anti- condensation coatings to avoid ice buildup and microbial contamination 3. VACUUM & PNEUMATIC TRANSFER 3. VACUUM & PNEUMATIC TRANSFER 3. VACUUM & PNEUMATIC TRANSFER SOLUTIONS SOLUTIONS SOLUTIONS Utilize cold-air-assisted pneumatic systems to transfer granules while maintaining sensitive powders temperature stability and Implement vacuum transfer systems for powders like milk proteins or cocoa, preventing exposure to heat and humidity Use inert gas blanketing (nitrogen flushing) to prevent oxidation and moisture absorption in sensitiv e ingredients Equip pneumatic lines with HEPA and cyclone separators preserve eliminate to ingredient quality contaminants airborne and 4. SPECIALIZED BULK STORAGE & 4. SPECIALIZED BULK STORAGE & 4. SPECIALIZED BULK STORAGE & HANDLING SOLUTIONS HANDLING SOLUTIONS HANDLING SOLUTIONS Use insulated bulk storage units with active cooling or like temperature monitoring for perishable dairy powders or chocolate ingredients Implement jacketed tanks with cooling coils to maintain temperature stability in bulk liquid handling Utilize control for sensitive powders and grains low-friction screw conveyors with t emperature Use desiccant-based humidity control to protect moisture- sensitive materials like freeze-dried fruits or enzymes 5. SMART PACKAGING & INSULATED 5. SMART PACKAGING & INSULATED 5. SMART PACKAGING & INSULATED CONTAINMENT SOLUTIONS CONTAINMENT SOLUTIONS CONTAINMENT SOLUTIONS temperature-stabilizing PCM Use optimal conditions for ingredients in tra nsit inserts to maintain to Employ vacuum-insulated or minimize thermal fluctuations in bulk ingredient transport reflective liners foil Implement gas-flushed packaging to extend the shelf life of temperature-sensitive food products Use vacuum testing and ultrasonic seal int egrity checks to thermal ensure protection packaging maintains required the OUR EXPERTISE OUR EXPERTISE OUR EXPERTISE PMG Engineering delivers end-to-end engineering design and project management services for the food manufacturing facilities globally We provide valuable assistance in the development and implementation of a Storage and Warehousing Plan for solutions We facilitate stakeholder coordination, requirements gathering, design and layout, process optimization, equipment and technology selection, safety and compliance, documentation and reporting, and performance monitoring PARTNER WITH PMG TO BUILD WORLD-CLASS FOOD FACTORIES THAT MEET GLOBAL STANDARD ABOUT PMG BUILD WORLD CLASS FOOD FACTORIES At PMG, we offer complete solutions from design to commissioning, specializing in food factory construction that meets global standards. NEW DESIGN EXPAND UPGRADE CORE VALUES Safe-by-Choice Objectivity First-time Quality Ownership Maximize Value Reliable & Trustworthy Business S T N E I L C Y E K T A S U H C A E R PMG ENGINEERING PRIVATE LIMITED 1504, Office Tower, Logix City Center, Sector 32, Noida U.P. 201301 www.pmg.engineering E R E H N A C S PMGENGINEERING

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