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Packaging of Milk Powders: Materials, Machines, and Shelf-Life Solutions
Packaging of Milk Powders: Materials, Machines, and Shelf-Life Solutions

Why Is Packaging Critical for Milk Powder?


Milk powder is a high-value, moisture-sensitive dairy ingredient used across:

  • Dairy and bakery formulations
  • Infant food and nutrition
  • Emergency and export-ready food systems


Because of its hygroscopic nature (tendency to absorb moisture), improper packaging can lead to:

  • Stickiness and lump formation
  • Nutritional degradation
  • Flavor changes
  • Reduced shelf life

Food manufacturing consultants advise using moisture and oxygen barrier materials to maintain quality across supply chains.


Characteristics of Milk Powder Affecting Packaging


  • Moisture content: ~4–5%
  • Requires low humidity environment
  • Sensitive to oxygen, light, and humidity
  • Risk of lumpiness and microbial growth if packaging fails


Types of Packaging for Milk Powder


Packaging varies based on use case, shelf life, and distribution scale:


Bulk Packaging

Used for large-scale storage and B2B transport.


Retail Packaging



Packaging Materials Used


  • Aluminum Foil + Polyethylene Laminates
  • Metallized Films for reflective protection
  • Paper + Poly Film Structures (eco + functional)
  • Bag-in-box with anti-static liners for automated lines
  • HDPE / PET bottles for instant and flavored powders


Consultants guide on migration safety, compliance (FSSAI/Export), and material recyclability.


Milk Powder Packaging Machines


Sack Filling Machines

  • For 5–50 kg bags
  • Adjustable filling heads
  • Ensure accurate and dust-free filling
  • Support heat-sealing or stitching closure


Can Filling Machines

  • Fill 100g to 5kg metal/plastic containers
  • Auger or piston-based metering
  • Often integrated with nitrogen flushing units


Pouch Filling Machines

  • Form-fill-seal (FFS) type
  • Multi-head weighers for fast, consistent operation
  • Options for vertical or horizontal packaging


Inline Bag-in-Box Fillers

  • Modular and automated
  • High-speed, single-head systems
  • Ideal for export-oriented powder plants


Food processing consultants can assist with machine selection, integration, and efficiency optimization.


Storage Conditions for Milk Powder


  • Temperature: Below 25°C
  • Humidity: <65% RH
  • Post-packaging: Store in dry, airtight environment
  • Use desiccants and nitrogen flushing where needed


Conclusion: The Right Packaging Ensures Profit and Protection


Milk powder is a globally traded commodity requiring airtight, hygienic, and long-lasting packaging to prevent spoilage and preserve quality. Whether packing for local sales or global export, dairy processors must consider:

  • Barrier performance
  • Filling accuracy
  • Shelf-life goals
  • Automation potential


Working with a seasoned food industry consultant ensures:


  • Packaging line optimization
  • Smart selection of films, laminates, and machines
  • Compliance with food safety and export requirements


PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering Packaging of Milk Powder Builds World Class Food factories Build World Class Food factories 1 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering CONTENTS 1 2 3 4 5 X Introduction Types of Packaging Material Pakaging Material (SKUs) Packaging Machine References About PMG Engineering Builds World Class Food factories Build World Class Food factories 2 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 1. Introduction The moisture content in dried products is nearly very low, of approximately 4–5%, which results in the product being hygroscopic in nature (i.e., high intensity to absorb moisture). Resulting stickiness and lumpiness, which can drastically shorten shelf life. Therefore, water-vapor resistant packaging materials are required for packaging od dried products. Build World Class Food factories 3 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 1. (a) Characteristics of milk powder # 1. 2. 3. 4. 5. 6. 7. Parameters Value Particle size 83.87 and 128.76 micron Moisture content Total solids content Moisture content Insolubility index Bulk density Loose density 2-3% 97-98% 0.5 to 34.8 mg per 50 ml of solvent 4-5 % High 541.36 ( For SMP) & 449.75 kg/m3 (For WMP) Build World Class Food factories 4 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 1. (b) Factor Affecting Selection of Packaging Material Bacterial aspects Odour picking Tendency Hygro- scopicity Factors Affecting Packaging material selection Bulk Density Cohesivity Sensitivity - O2, Light, Heat Build World Class Food factories 5 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 2. Types of Packaging Material Two types of packaging used to milk powder: • Metal packaging • Composite Soft packaging material ‒ Bulk packaging: Sacks ‒ Retail packaging: Metal can, flexible pouches etc. Metal packaging Flexible pouches Bulk pack- sack Major package used for powder packing 6 Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 3. Packaging Material (SKUs) 1. Bulk packaging ▪ Sacks ‒ Most adaptable method of storage for any secondary use/processing commercially in offseason ‒ Material used: polyethylene lined multi-layered paper covering ‒ 2 kind of sacks are used a. Tote bag (800 to 1000kg) b. Big bag/ bag in box (5 - 100 Kg) Build World Class Food factories 7 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 3. Packaging Material (SKUs) 2. Retail packaging 2.1 Flexible Packaging Material ‒ Cartons lined with Al-foil-PE: Bag-in- box type (coated Al-PE bag or plastic- coated paper inside cartons) ‒ Laminates: Paper, PE, Foil, Metallized, BOPP/PE or PET ‒ Kraft paper with/without PE lining ‒ Poly-films: For Ex; PET/PE/Al-foil/ PE ‒ HDPE bottles/bags: powder for skim milk Build World Class Food factories 8 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 3. Packaging Material (SKUs) 2. Retail packaging 2.2 Metal cans: Tin coated steel Can or other Advantages: variable size available, easy for retail, durable, hard, and provides most effectively barrier properties against moisture, light and oxygen. Build World Class Food factories 9 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 4. Packaging Machine 1. Sack filling machine • Ensures accuracy, speed, and reliability in bulk packaging operations • Used for bags or containers, streamlining packaging processes Build World Class Food factories 10 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 4. Packaging Machine 2. Can filling machine • • • Have adjustable filling head, with a handwheel. Accurately dispenses and contents, ensuring efficiency powder packaging seals in Have capacity to fill wide range of cans. Build World Class Food factories 11 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 4. Packaging Machine 3. Pouch filling machine • Form fill and seal machine are mostly in combination with other used supporting equipments. • Most versatile and efficient industrial equipment Build World Class Food factories 12 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 4. Packaging Machine 4. Inline bag in box filling machine • Bag in box type packaging is performed • Automatic line for high-speed filling • single-head, modular, scalable and tailored Build World Class Food factories 13 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering 5. References • (Tonnes, M. (2000). Packaging of milk and dairy products. Economic Survey, 1, 81.)) • Egyankosh/ agrimoon • Proper Bulk Bag Storage - Bagwell Supply • Hot Stamping Paper Composite Can Packaging http://bit.ly/3ubYSBI • Milk Powder Packing Machine, Model: UA - 050A at Rs 550000/unit (www.google.com) • Milk Powder Can / Container Filling Machine - Threepac Solutions Pte Ltd • GEA Avapac Automatic Bag Filler Build World Class Food factories 14 PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering www.pmg.engineering info@pmg.engineering Our Clients Competent People. Smarter Work Systems. Exceptional Customer Interactions. Build World Class Food factories # We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients
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